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Estimated operating maintenance cost per year for a belt conveyor is 2% of the purchase cost plus 5% of the belt cost. Belt replacement is on average every 5 years for hard rock applications and up to 15 years for non-abrasive applications. Well maintained conveyor systems can reliably operate at 90% or higher availability.
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Conveyor Belt Rip Repair. Conveyor Belts used in Crusher Plants work in a Rugged Environment and Jagged rocks, scrap metal, and other items are likely to catch on the conveyor system. These items can suddenly rip or punch even a heavy duty belt.
The crushed product is then placed on conveyor belts that are extended as the crusher is moved. Keeping crushing and conveyor haulage near the face minimizes the haulage distances for trucks and loaders. Loading and haulage of run-of-mine ore is frequently the highest operational cost in underground mines.
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